Fire protection technology for power cables

Power cables play a critical role in electrical systems, particularly in power plants and large substations, where their flammability and the potential for fire spread pose serious risks. In the event of a fire, the failure of power cables can lead to cascading effects, disrupting other circuits and causing widespread damage. As a result, cable fire protection technology is essential for ensuring the safe and reliable operation of electrical infrastructure. Power cables are designed to transmit and distribute electrical energy efficiently. They typically consist of an insulated core, an insulating sheath, and a protective outer layer. These components are engineered to provide excellent insulation, waterproofing, and mechanical strength, allowing cables to withstand various challenging installation environments. However, when excessive current flows through the cable, it can cause overheating, which may degrade the insulation and increase the risk of fire. This article explores key fire protection strategies for power cables, focusing on both preventive measures and practical implementation. One of the most important aspects is creating a safe operating environment for cables. Proper drainage in cable trenches and tunnels is crucial to prevent water accumulation, which can accelerate insulation aging and cause damage. Automatic pumping systems can be installed to maintain dry conditions. Additionally, ventilation systems should be in place to manage heat, especially in areas where temperatures may exceed 40–50°C. These systems must also be integrated with fire detection mechanisms to ensure immediate shutdown during emergencies. Another critical factor is the management of cable heads, which are often the weakest link in terms of insulation. According to statistics, approximately 70% of cable failures stem from issues at the cable head. Therefore, strict quality control during the production of cable heads is essential. The design and materials used must match the rated voltage and insulation level of the connected cable. Fireproof tape should be applied within a 2–3 meter range around the cable head to enhance fire resistance. Regular preventive testing is also vital. After installation, a DC withstand voltage test should be conducted to assess the cable's condition. If the leakage current shows abnormal increases or significant deviations from historical data, it may indicate insulation defects that require further investigation. Testing standards, such as GB50150-91, provide guidelines for these procedures, with typical values set at four times the cable’s rated voltage for 15 minutes. In addition to testing, physical measures like sealing, blocking, and coating are commonly used to prevent fire spread. However, the effectiveness of fireproof coatings can be limited due to issues like poor adhesion, uneven application, and environmental resistance. Solvent-based coatings, while widely used, have drawbacks such as toxicity and poor flexibility. Therefore, it is often more effective to use sealing and blocking methods to isolate cables and prevent fire propagation. Finally, precautions must be taken to prevent external sources from igniting cables. For example, oil-filled equipment, coal handling systems, and gas pipelines near cables should be properly isolated. Cable trenches and trays should be sealed, and any accumulated dust should be regularly removed to reduce fire hazards. By implementing these comprehensive fire protection strategies, the risk of cable-related fires can be significantly reduced, enhancing the safety and reliability of electrical systems.

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