Robotics in the printed circuit board industry

With the widespread use of electronic products, coupled with the trend of ultra-small and highly integrated, the market demand for PCB production technology, capacity and efficiency is also increasingly demanding. At the same time, the "Lewis Turning Point" began to appear in the country, labor costs continue to rise, so that the operating costs of manufacturing companies continue to increase. In order to cope with market demands and challenges, Kunshan Dongwei Electroplating Equipment Technology Co., Ltd. (Kunshan Weiwei) took the lead in adopting industrial robots in PCB manufacturing, and selected UniversalRobots' "World's Most Innovative Robot " - UR5 robot to build a The automatic plating board production line for automatic loading and unloading solves the problem of traditional manual upper and lower boards, and for the first time makes the PCB production process enter the era of unmanned production.

Kunshan Dongwei Electroplating Equipment Technology Co., Ltd. is one of the largest suppliers of automatic plating lines in China. It has been committed to providing PCB manufacturers with stable, advanced, easy-to-use and cost-effective manufacturing equipment. The production line is integrated and integrated by Universal Robots Authorized Distributor Kunshan Qianxing Control Technology Co., Ltd., which frees employees from heavy and heavy labor by using UR5 robots, and improves production efficiency and product quality. The first UR5 robot was deployed in October 2012.

In the automated production line of the plated plate of Kunshan Dongwei, the two UR5 robots cooperated with each other to perform the upper and lower plates quietly and accurately. After the UR5 robot at the upper plate grabs the plate, it automatically follows the speed of the production line and places the plate on the processing line without error. At the blanking point, another UR5 robot can also automatically follow the production line, remove the finished plate and place it in the designated position. The separation distance between the plates can be customized by the manufacturer.

Mr. Wei Yongjun, deputy general manager of Kunshan Xianxing Control Technology Co., Ltd. said: “UR5 can not only completely replace the basic functions of labor, but also greatly exceeds the manual loading and unloading in terms of production speed, precision and reliability, and can create more for customers. With such a solution, Dongwei can provide customers with a fully automated production line for the upper and lower boards. The customer has a very short return on investment and will have strong market competitiveness in terms of capacity, production efficiency and flexibility. ”

Small body advantage

The safety, portability and flexibility of industrial robots are very important for Kunshan Dongwei. The UR5 robot weighs only 18 kilograms and is very lightweight. It can be installed upside down on the production line of Kunshan Dongwei, and can be freely moved within the production area to perform different tasks, plug and play.

“The UR5 is very easy to install, simple to operate, and extremely flexible. When we deliver the robot, we only need to unpack and power it up, and then use a few hours of programming and debugging, the robot can be used. And we can easily put it Moving to other places to perform different jobs, no cranes or other machinery to carry UR robots," said Mr. Wei Yongjun. During commissioning, only the technical worker needs to move the robot arm by hand to determine the starting point of the board, and then set the end point of the upper board. After that, the robot will automatically calculate the entire trajectory and automatically adjust according to the speed of the production line. No need for more Operation.

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