Briefly describe how to automate the assembly of LED lights

At present, LED lamps produced by LED manufacturers mostly focus on the appearance and heat dissipation. In fact, cost considerations should also be one of their important projects. At present, the most cost-saving is that labor costs, that is, automation, can save a lot of labor costs. What we are going to talk about today is how to automate the assembly of LED lights.

The first thing to understand is why automation is based on the current LED development and the development of energy-saving lamps in the early stage is very similar. The same is the high price, variety, and variety is the biggest reason for the inability to automate. Finally, the product style is reduced, and the degree of automation is increased, so that the product quantity is increased and the cost is reduced, so that it can replace a part of the illumination.

According to the current production of LED lamps, it is necessary to occupy a part of the market in terms of lighting, and it is difficult to replace energy-saving lamps and fluorescent lamps for the following reasons:

At present, the cost of LED lamps is high enough and the production speed is slow. Even if the cost can be lowered, it cannot replace the current energy-saving lamps and fluorescent lamps. According to the current annual output of energy-saving lamps and fluorescent lamps, it is billions, and the current LED lamps The output is very small, and it is difficult to mass produce according to the current situation, unless automation speeds up production. How to automate the assembly of LED lights, in addition to reducing the current variety of varieties, and to meet the needs of automation to properly modify the appearance of LED lights. At present, the possibility of achieving full automation once in place is very low, but it can be automated from the common appearance of each type of lamp, such as lamp soldering and riveting and punching, and part of the automation of the inspection, which can be partially automated, and then done. It is possible for the entire line of automation to reach the quantity and price demanded on the market. In short, the best way to automate the assembly of LED lights is that 1-the best way to reduce the style of the product and reduce the automation of many mold changes due to the product style. 2- can integrate the common appearance of the current product to make the part do the function of automatic assembly. For example, each lamp needs the lamp holder of E27. This part can be assembled automatically and soldered for processing. The 3-lamp's appearance and automation can be modified to speed up and speed up automated production. For example, the product needs to be oriented to assemble. Generally, a visual computer can achieve this function, which is costly and fast. According to the current energy-saving lamp production line is one production in 3 seconds, and the fluorescent lamp production line is one-second production. But if we add a thing or a hole inside the product, we can quickly use mechanical positioning within 0.5 seconds, which not only increases the automation production speed, but also reduces the cost of automation equipment, and also reduces the production cost.

The above is our simple description of the automation method, the automation aspect is a bit complicated, each product automation method will be different, this is waiting for the LED manufacturers to seriously consider!

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